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Thermal break aluminum crushing production line with an hourly output of 4–5 tons Thermal break aluminum crushing production line with an hourly output of 4–5 tons QR Code

Production Line Overview The Huazhi Machinery thermal break aluminum shredding production line (4–5 t/h capacity) is a high-output solution designed for large-scale thermal break aluminum recycling and processing enterprises. It features the Huazhi

t 0 kw ≈4-5 t/h 360000

Production Line Overview

The Huazhi Machinery thermal break aluminum shredding production line (4–5 t/h capacity) is a high-output solution designed for large-scale thermal break aluminum recycling and processing enterprises. It features the Huazhi Model 1300 large-scale metal shredder (powered by dual 55kW motors) and integrates auxiliary equipment such as wide-belt magnetic separators and eddy current separators. With a total power rating of approximately 132kW, the line offers a daily processing capacity of 40–80 tons of thermal break aluminum scrap. Built with heavy-duty specifications for continuous, high-intensity operation, it is the preferred choice for large aluminum recycling centers and related metal recycling businesses. # Complete Equipment List

No. Equipment Name Technical Specifications Power (kW) Unit Qty Remarks
01 Crusher Infeed Belt Conveyor Model TD75-800; belt length 12m; belt width 800mm 3 Unit 1 Includes motor, gearbox, and support legs
02 Metal Shredder Model HZ-1300; power 55kW×2; crushing chamber 1300×1000mm; 12 hammers (30kg each); screen aperture 60mm (customizable) 110 Unit 1 Hammer material: Mn13Cr2
03 Crusher Discharge Belt Conveyor Model TD75; belt length 6m; belt width 600mm 1.5 Unit 1 Includes motor, gearbox, and support legs
04 Magnetic Separator Model TD75; belt length 6m; belt width 600mm 1.5 Unit 1 Includes motor, gearbox, and support legs
05 Pulse Dust Collector Model HZ36; 36 bags; fan 3kW; ducting Φ219mm 3 Unit 1 Includes pulse control valve and independent electrical cabinet
06 Eddy Current Separator Model HZ1500; magnetic roller width 1500mm; main motor 7.5kW; conveyor motor 2.2kW; vibration motors 0.25kW×2 10.2 Unit 1 Wide-format design; higher processing capacity
07 Eddy Current Discharge Belt Conveyor Model TD75; belt length 6m; belt width 600mm 3 Unit 2 Includes motor, gearbox, and support legs
08 Electrical Control Cabinet Chint Electric; reduced-voltage starting Unit 2 Total power approx. 132.2 kW

Process Flow

”` Thermal break aluminum scrap (large pieces) ↓ [01 Infeed Belt Conveyor - 12m wide] → Stable feeding of large materials ↓ [02 Metal Shredder HZ-1300] → Dual 55kW motor drive; 1300×1000mm crushing chamber; thoroughly shreds large thermal break aluminum pieces ↓ [03 Discharge Belt Conveyor] → Transports shredded material to the magnetic separation stage ↓ [04 Magnetic Separator] → Powerful magnetic roller removes ferromagnetic impurities (iron nails, rebar, etc.) ↓ [05 Pulse Dust Collector] → Removes large amounts of dust; purifies the air ↓ [06 Eddy Current Separator HZ-1500] → 1500mm wide magnetic roller; efficiently separates aluminum from nylon thermal strips and plastic impurities ↓ [07 Eddy Current Discharge Belts × 2] → Separately discharges pure aluminum granules and other impurities ↓

✅ High-purity aluminum granules (≥95% Al content) / ✅ Nylon strip impurities (recovered separately)

Key Advantages

  • Model 1300 Large-Scale Shredder: Dual 55kW motors and a 1300×1000mm crushing chamber; a leading model on the market for processing thermal break aluminum, offering superior crushing capacity.
  • 1500mm Wide Eddy Current Separator: Industry-leading wide design; handles high material throughput in a single pass, with separation efficiency over 40% higher than standard models.
  • Four-Stage Separation Process: Shredding → Magnetic Separation → Dust Removal → Eddy Current Separation; ensures thorough separation, achieving aluminum granule purity of over 95%.
  • High Capacity (4–5 tons/hour): Meets the needs of large-scale recycling enterprises; daily processing capacity of 40–80 tons.
  • Pulse Dust Removal System: Large-scale pulse dust collector with 36 filter bags; ensures a clean working environment and compliance with environmental regulations.
  • Comprehensive CHINT Electrical Control System: Features reduced-voltage starting and full electrical protection for safe, stable equipment operation.
  • Rapid Return on Investment (ROI): Lower investment cost per unit of capacity compared to low-output lines; significant economies of scale.

Output Material Specifications

Output Material Particle Size Purity Description
Pure Aluminum Granules Determined by screen mesh size (standard 60mm; customizable) ≥95% Can be sold directly to aluminum ingot plants
Iron Impurities Recovered via magnetic separation; can be sold separately
Nylon Thermal Breaks Nylon material recoverable after eddy current separation

Comparison with 1.5–2 Ton/Hour Line

Item 1.5–2 Ton/Hour Line 4–5 Ton/Hour Line
Reference Price 180,000 RMB 360,000 RMB
Shredder Model HZ-800 HZ-1300
Shredder Power 45kW × 2 = 90kW 55kW × 2 = 110kW
Shredding Chamber Size 800 × 800mm 1300 × 1000mm
Eddy Current Separator HZ800 (800mm magnetic rotor) HZ1500 (1500mm magnetic rotor)
Total Power Approx. 73kW Approx. 132.2kW
Suitable Scale Small/Medium Recycling Yards Large Recycling Centers / Aluminum Processing Plants

Investment Return Analysis

Item Data
Reference Price 360,000 RMB (excluding tax and shipping)
Processing Capacity 4–5 tons/hour
Daily Operating Time Approx. 10–16 hours (depending on raw material conditions)
Daily Output 40–80 tons of thermal-break aluminum scrap
Aluminum Granule Selling Price Approx. 12,000–18,000 RMB/ton (depending on local market)
Estimated Annual Profit Approx. 800,000–2,000,000 RMB (depending on scale)

Note: The above figures are for reference only; actual returns depend on factors such as raw material quality, local aluminum prices, and labor costs. Conducting a trial run with raw materials is recommended.


Services and Support

  • Pre-sales: Equipment configuration proposals, raw material trial runs, and on-site inspections
  • In-sales: Site planning and blueprint design
  • After-sales: Installation and commissioning guidance, operation training, and a one-year warranty on the entire machine
  • Quality Assurance: One-year warranty on the entire machine (excluding wear parts); motors are pure-copper units meeting national standards; gearboxes are manufactured in Shandong

Applicable Materials

Product Advantages

  • Long

    Long

    Imported Alloy Cutting Tools

    The cutting tool is made of imported alloy steel material and processed by high-precision machine tools, with higher mechanical properties, better toughness and wear resistance, and significantly extended service life. Cutting tools can be extended in lifespan through laser cladding or high-temperature cladding. After the tool wears out, it can be repaired multiple times by welding, saving the cost of use.

  • Stable

    Stable

    Integrated Knife Box

    The box adopts mortise and tenon design technology and overall annealing treatment technology. Not only does it avoid pre stress caused by welding, but it also enhances the overall integrity and mechanical strength of the tool box, making it less prone to deformation during long-term use. At the same time, the knife box is divided into upper and lower parts, making maintenance and repair convenient and fast.

  • Force

    Force

    Large torque force, large crushing force

    Driven by a motor and reducer, the transmission of torque is smooth, with high precision and good guidance, resulting in greater output torque and stronger load-bearing capacity of the equipment, making the power of the equipment more powerful. Effectively improve production efficiency and reduce energy consumption.

Product NameAluminum Bridge Profile Shredding and Recycling Line
Product Model
Equipment Weight t
Motor Power0 kw
Overall Dimensionsmm (actual dimensions subject to the drawings)
Feed Inlet Diameter mm
Output≈4-5 t/h
Suitable materialsScrap car bodies, automotive parts, 200L metal oil drums, chemical drums, construction rebar, threaded steel bars, scrap metal furniture, metal sheets, industrial offcuts, steel chips/turnings, copper and aluminum scrap, aluminum alloy doors and windows.
Applicable IndustriesGarbage recycling, waste recycling, renewable resource recycling, dismantling of old home appliances, environmental solid waste treatment, metal recycling and dismantling, hardware processing, automobile dismantling, hazardous waste disposal, etc
Country of ManufactureMade in China
Certification SystemISO 9001 quality management system, CE certification, UL certification

You can reach our via email at [email protected] or through our website.

We offer comprehensive international shipping solutions including FOB, CIF, EXW, and DDP terms. We partner with reliable logistics providers like DHL, FedEx, and Maersk for air and sea freight. We also can handle export documentation and customs clearance procedures.

We accept secure international payments via T/T (wire transfer), L/C (Letter of Credit), D/P, and major credit cards through our secure payment gateway.

Yes, we specialize in product customization and OEM/ODM services. We can customize packaging, branding, product specifications, and even develop entirely new products based on your requirements. Our R&D team works closely with clients to ensure all customizations meet international quality standards and market requirements.

Our company's products are widely used in the solid waste recycling sector, rice straw and crop residue recycling, and other industries, providing high-quality supporting products for various industrial sectors.

Our standard production lead time is 20-30 days after order confirmation and deposit receipt. For large volume or customized orders, lead time may extend to 30-45 days. Shipping times vary by destination: 3-5 days for express air freight, 20-30 days for standard sea freight. We could provide detailed production schedules with milestone updates throughout the process.

Yes, we can provide most documentation, including certificates of analytical conformity, insurance, certificates of origin, and other required export documents.

Yes, we can, but we prefer and always recommend using FCA, CFR/CIF, and DAP Incoterms for smoother, more cost-effective deliveries; we can also assist freight organizations.

Our products are of high quality and comply with CE/RoHS international standards.

Support customization, starting from 10 pieces. Our engineers will issue you free 3D rendering for confirmation before the production of big goods.If you already have CAD drawings on hand, send them to us and we can come up with a preliminary cost reduction estimate for you today.

The processing tolerance of different materials is slightly different, if you are convenient to inform the specific application scenarios or the required materials, we can help you make a precise match.

The equipment is usually shipped by sea, and the regular delivery time is 25 days. We have organized the time-consuming of each link of quality inspection, packaging and customs clearance into "2026 Standard Order Progress Gantt Chart", we can send you a copy for reference if needed.

We have extensive experience in customs clearance in the African market. Can contact us how we helped him to avoid high tariffs.

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